Production designer Helen Jarvis took on the challenge of creating the world of feudal Japan in the year 1600 for the FX show 'Shogun,' despite never having been to Japan or read the source novel. The Emmy-winning 1980 miniseries was shot in Japan, but the new version was filmed in British Columbia, presenting a unique set of challenges for Jarvis.
Jarvis transformed two exterior backlots and two soundstages to build sets including a fishing village, a harbor, royal palaces, and samurai houses. With some sets 40 miles apart, visual effects were used to create seamless transitions between locations.
Starting with shipbuilding, Jarvis utilized parts from previous projects and enlisted the help of an expert in Japanese boat building. She constructed Toranaga's ship and galley as coastal cruisers, avoiding a design for warfare. Partial builds of ships were created, with interior cabins built on stages.
In addition to ships, Jarvis built sets for Osaka City, the fishing village of Ajiro, and Osaka itself. A vacant lot in Vancouver was transformed into the fishing village, with buildings evolving in size and prestige as they approached the castle. Samurai houses were built on a soundstage, using artificial thatching for authenticity.
The ceremonial hall in Osaka Castle was a standout set, featuring sliding door panels painted with original designs. Jarvis used Anaglypta wallpaper and metallic powders to create intricate patterns. The palace design reflected the hierarchy of characters, with elaborate rooms corresponding to status.
Jarvis collaborated closely with the costume designer to ensure sets complemented the costumes. The attention to detail and authenticity in the sets of 'Shogun' added depth and richness to the portrayal of feudal Japan.
